The many different shellac polishes are all based on shellac
(resina laccae), a deposit on the branches of certain trees,
i.e. fig-, hibiscus- and ficus species, which are domestic in
Thailand, India, Sumatra and other countries.
It is the dried secretion of different types of parasitic lac
bugs (carteria lacca, coccus lacca). After their
fertilisation the tiny insects attack the trees and wound the
branches in huge quan-tity (to produce 1 kg shellac about
300.000 bugs are necessary). By sucking they cause the plant
to ooze a resinous sap which they eat. By digestion it
receives a chemical change and is secreted again. With this
excrement the bugs construct cells similar in function to
honey-combs in which they lay their eggs. The resin coats the
branches totally by the time and solidifies gradually to
crusts, whereby most of the insects die. The larvaes eat the
honey like nutrient with which the cells were filled, finally
break out of them and leave to renew the cycles.
Suitable trees are cultivated in plantations and are
harvested twice a year, e.g. their branches are stroked with
sticks in order to loose the crusts which are picked up. The
so called sticklac (lacca in baculis, lacca in ramulis) is
then crushed, sieved and repeatedly washed to remove
impurities like dirt or parts of the plants and insects. The
resulting product is known as seedlac (lacca in granis).
Further refining by heat treatment, solvent extraction,
filtration, bleaching by means of chemical additives and
drying leads to the actual shellac.
Depending upon the kind of insects, trees, and refining
methods it is available in different grades with different
chemical composition (resin, waxes, oils, colour, etc.). To
use it as a polish it dissolved in denatured alcohol
(ethanol, spiritus).
There exist several techniques to coat a wooden surface with
shellac polish. Like other lacquers or varnishes it can be
brushed or sprayed. The traditional and most suitable one in
guitar construction is the so called French polishing. This
means that shellac is applied in low concentration and
quantity using a rubbing pad and specific rubbing motions.
The pad is made up of wool or wadding wrapped with a piece of
cotton or linen. The process is time and labour intensive and
very delicate. Interrupted by long drying times the finish is
build up by numerous thin layers of polish.
Shellac has several advantages compared with modern finishes
which are mostly sprayed (nitro-cellulose, acrylic,
polyester, etc.):
It can be applied very thin and evenly (under 0,1 millimetre
thickness), and due to its components (waxes) it is more
flexible. The coat can manage the changes in form and volume
of wood (shrinking and swelling as a result of its hyroscopic
characteristic) and also it strengthens and supports the
oscillation of the top without hindering it.
A characteristic trait of traditional French polishing is the
considerable pressure with which it has to be applied
(depending on work step). Thus the shellac particles are
compressed to a homogenous density which can not be achieved
by brushing or spraying techniques (where particles adhere
each other only lightly). This increases the bond and
anquorage to the wood.
If the finish was damaged, i.e. by crack repairs, it often
can be renewed or restored with little effort, since the
existing lacquer substance is soluble again and new layers
connect excellent to older ones.
Also its aesthetics, transparency, gloss, and natural
impression exceeds the synthetic finishes. In addition as a
natural product most grades are non-toxic (however this is
not true with some chemical refined grades).
Unfortunately there are not only advantages. The resins and
waxes which favour the flexibility cause a higher sensitivity
to heat (melting point 60°-100°C depending upon grade) and
acid (i.e. in the sweat of skin), and also a lower hardness
and protection against scratches and abrasion.
Some advises arise from that concerning the handling of
shellac polished guitars: If possible the finish should not
come in contact with bare skin, except of the neck. The neck
can be wiped off with a soft cloth after playing.
Long extensive heat, i.e. by exposure of the sun, radiators
or even continuos body heat should be avoided (soft leather
rags or cloths can be underlayed additionally to the
clothes). (See also site: Care tips for guitars)
Even with great care it can be necessary to let work over the
finish at intervals of several years to keep its beauty and
wood protecting function.